Graphical- /packaging paper machines

Main image Name Producer Type Size Capacity

Paper machine for graphical papers

Basic information: 

  • production capacity 290 000 tonnes

  • basic weight range 44 - 57 g/m2

  • widht 8.35 m

  • speed 1500 m/min

  • raw materials: groundwood pulp, thermomechanical pulp, chemical pulp and fillers

 

with stock preparation

Valmet Paper machine for graphical paper 8350 mm 1500 m/min

Paper machine with online coating and calandering 2360 mm

A fourdriner/multicylinder machine with on line coating and calendering in outstanding good condition and scope of supply.
Capacity: 54 000 ton / year
Paper/ Trim width: 236 cm
Machine speed: 260 - 400 m/min
Grammage range: 90 - 170 g/m²

Fourdriner 2360 mm trim width 54.000 t/year

Paper machine 4200 mm

Second hand paper machine with stock preparation for virgin pulp

Wire width: 4400 mm

Capacity: 50.000 t/year

Grammage range 40 - 140 GSM

European Fourdriner 4400 mm wire width 50.000 t/year

Paper machine 3700 mm for liner,kraft,printing

3700mm Paper mill made by Voith

Deckle 3700mm 

Product:Flute liner ,Kraft ,Printing, Writing Paper

Rebuilt year:2005

(Almost Parts Manufacturing year: 2005)

Rebuild company:Voith(Japan)

Comissioning year:1973

Basic Weight: 60 ~ 260gsm (main 70~120gsm)

Max. operation Speed 800m/min at 80 gsm

Product Avg.271 ton/day at 80 gsm

 

Machine specification

(1)Head Box Masterjet F with Modulejet

Make:Voith

Year:2005

(2)Top & Bottom Wire Part

Make:Voith

Year:2005

Model : Duo Former(Two)

Pond Width: 3,700mm

Wire Width: 3,850mm

Max. Sheet :Width 3,363mm On Reel

(3)Press Part

Make:Mitsubishi(Japan)

- Model : BI-Nip Press

- Design Nip Pressure(Hydraulic Type)

No. 1 Press : 100bar

No. 2 Press : 100bar

No. 3 Press : 100bar

(4) Pre Dryer Part

Make:Johnson(Germany)

Year:2005

Model : 9750AFYSCPTX-10

- Pre Dryer Part : 1zone ~ 4zone Dryer Cylinder (30 Rolls)

- After Dryer Part : 5zone Dryer Cylinder (8 Rolls)

- Dryer Cylinder Roll Size : Ø1524 * 3750FL

(5)Size press

Make:Voith

Year:2005

Type:Speed Sizer

Metering Rod Type

(6) Calender Part(4 step) & Reel Part

Make:Voith

- Calender Middle Roll(2~4 step)

- Calender Bottom C.C Roll(1step)

- Reel Drum

> Roll Size : Ø9150 * 3700FL(1 Roll)

> Materials : Cover – Tungsten Carbide Coating

(7) Vacuum Part

(7-1) Multi Stage Blower

Make: MAN TURBO(Germany)

Year:2005

- Type : RC 4A-3(4)N-95

> Speed : 6130 rpm

> Power At Motor Coupling : 985KW

> Atmospheric Pressure : 1000 mbar

(7-2) Radial Ventilator

Make: REITZ(Germany)

Year:2005

- Type : KXE100-016030-00

(8)Winder

Make : QUATTROLL(Finland)

Year:2006

- Paper Grades

> Writing & Printing Paper : 56~260 g/m2

> Normal : 70~120 g/m2

> Density : 700~950 kg/m3

- Speed

> Design/Balancing : 2200 m/min

> Working(1500N/m) : 2000 m/min

> Electrical Drive Dimensioning : 2000 m/min

- Max. Tension : 1200 N/m

- Unwinded Roll Width Max./Min. : 3000/3400 mm

- Unwinded Diameter Max./Min. : 2500/470 mm

- Speed Limiting Diameter : 600 mm

- Edge Trim Width Max./Min. : 2*200 mm/2*20 mm

- Finished Roll Diameter Max./Min. : 1650 mm/350 mm

- Net Width After Winder Max./Min. : 3360 mm/2600

- Core at Rewinding

> Inside Diameter : 76, 150 mm

> Core Wall Thickness Min : 15 mm

- Number of Slits

> Top Knife/Bottom Knife : 10 Pairs

> Max. Number Of Rolls : 9 Pcs

> Slit Width Min : 250 mm

( Process Data)

Paper Ash Content: 13~22%

Type of Pigment :Talc / CaCO3

Sheet Moisture

Avg.3.0% (Before S.P)

5.0 ~ 6.2%(On Reel)

3~5 gsm(Starch Sizing)

12~20gsm(Pigmentizing)

Application Medium Starch & Pigment Coating

Solid Content:

Avg.12%(Starch)

Avg.62%(Pigment)

Viscosity:10~20 mPas(Starch)

700~1,200 mPas(Starch)

Production:Profile Rod(starch)

Smooth Rod(Pigment)

(Electric supply)

154KVA ,Total approximately: 5500KW

Voith 3700 mm 270 t/day

Paper machine 5300 mm printing + liner

5300mm paper mill
 
Make:JAPAN
Start-up:1980
Paper Grade: Printing & Writing Paper/Liner /Kraft

Basis Weight (gsm):45~120
Operation speed:1,100m/min
 
1. PAPER MACHINE
 
Wire Width:5,300mm
Reel Web Width:4,800mm
(Head Box)
Hydraulic Type (Converflo)
Slice Width: 5,150mm

(Wire) (PF Gap):twin wire type
Rebuild of Forming Zone by Johnson Foils in 2004

 

(Press)
Tri-Nip
Replaced of Center Roll (Ceramic Cover) by Metso in 2005
Replaced of Steam Box by Honeywell in 2003

 

(Dryer)
4 Group (42 Cylinder)
1-2 Single / 3-4 Double
Installation of Web Stabilizer by EV Group in 2007 Stationary Syphon
Rebuild by Deublin in 2006)

(Calender)
SNC - 1 Stack / 1 Nip
Rebuild by Metso in 2003

Reel:Pope
 
2. WINDER
Type:Two-Drum
Speed: 2,300m/min
Rebuild by MHI in 2003
Replaced of Slitting Station by APE in 2006

3.DRIVE
Sectional, DC Motor (Toshiba:JAPAN)
Speed-Up in 2005, 2007

4.VACUUM
Water Ring

5.CONTROL SYSTEM

QCS:Davinci
Changed of Scanner by Honeywell in 2003 Basis Weight, Moisture, Caliper, 
Hole Detector: New Installation by Isravision in 2006
 
6.POWER SOURCE
3300V / 440V
5300 mm 600 t/day

Papiermaschine 2650 mm

Paper machine:

type: fourdrinier + multi dryer

year of manufacturing; 1994

paper grade: printing and writing paper, special thin paper

basis weight: 25 - 80gsm

paper width: 2,650mm at reel (36gsm)

machine speed:

- 250m/min - working speed at 36gsm

- 300m/min - design speed

capacity: 20-60ton/day

stock furnish:

- softwood pulp 30-100%

- hardwood pulp 0-70%

- ash content max. 25%

size pick up: 5G starch with 10% solid contents

electricity:

- for power 440V, 3PH, 60HZ

- for control 220V, 1PH, 60HZ

space requirement for machine installation: 15m(W) x 60(L)

origin of the machine and equipment:

headbox: Japan

dandy roll: Germany

suction roll: Italy, Japan

dryer: Korea

calender: Germany

computer: honeywell / USA

hole detector: ABB / Swiss

dc drive: England

 

- fourdrinier + multi dryer 2650 mm 20-60 to / 24 h