Finishing / Converting

Main image Name Producer Type Size Capacity

DIN A4 paper line with wrapping and packing

Manufacturer Will      

Manufacturing Year    1974
Paper width mm    1150      

Type    SLK 115      
Speed m/min    250      

Max unwind.    1500      

Complete A4-Line with wrapping line

Five reel unwinding stand
lifting carriage from floor level
reel centering cart in the floor
Over head paper transfer, five paper web decurlers

Main Will machine
Punching unit for holes, DIN 2, DIN 4, as well as Scandinavian standards
Slitting station with six slitters
trim suction with trim fan
Dust removal
Syncro Fly rotary cutting head set up for cutting length of 297 mm
(max rotary 1000 cuts per min)
Max knife load 420 gsm
Paper delivery in 5 pockets
PLC-Siemens S-7 300, added in 2009
Main drive: AC motor 30 Kw with Vacon VFD

possibility to add a cover sheet

Wrapmatic A4 ream wrapper
Nordson gluing station.
Unwinding stand for either paper or plastic, cutting with "cut to print" possible
Heat sealing at exit of wrapper
PLC - Siemens S7-300
Label machine

Possibility to bypass ream wrapper to put directly in boxes

Stacker, made Will
Type ACCU-25, made in 1993
rebuilt with safety gates in 2004
PLC- Siemens S7-300

Cartoniser
Made by Meco Pack AB (Sweden)
Carton box maker and lid making boxing machine
Made in 1996
Label machine at exit, also with possibility for ink marking

Mosca strapping machine
with one turning table before and one after.
Able to put one or two straps, either cross or lengthwise.
Siemens PLC

Palletising machine
Automatic with possibility for several different patterns of palletising.
Made by Leng in 2004, (Sweden)

Will SLK115 1150 mm 250 m/min

Rewinder for Tissue

Rewinder: 

Carrying drums width: 3500 mm

Carrying drums diam. : 500 mm

Longitudinal cutting device : "Slitto"

# of slitters : 7

Min cut width: 60 mm

Drive side : Left hand according to product flow

Unwinders

#  unwinding unit : 3

Roll width : 3500 mm

Alignment set : ± 75mm

 

Characteristics of plant and product

Type of product to be wound:  Tissue

Grammage: 13 - 40g/m2

Finished reel diamenter : min. 600mm - 1800mm

Parent reel diameter : max. 2200 mm

Reel width : 2650 - 3300 mm

Winding spool : 75 - 260 mm

Carton core diameter : Ø 75mm, Ø 260mm

Air pressure: 6 bar clean and dry

Main transmission system: Multisectional DC motors

Supply voltage:  380 V - 50 Hz - 3 Phases

                            220 Vac - 24 Vac

 

Performances 

Mechanical speed :  1500 m/min

Threading speed : 10 m/min

Balancing speed : 1600 m/min 

 

 

A. Celli AC 860 D 2650-3500 mm 1500 m / min

Hanyoung Extrusion coating line

extrusion coating line with 2 separate extruders Fully automatic operation

Automatic splicing for rewinder/unwinder 2 coronas

Material:

  • Paper up to 150gsm,
  • Film PP, PET, BOPP, PVC up to 250mic Coating material : All polymers

Speed: 250m/min

Used occasionally the last 7 years

MAJOR REFIT AND UPGRADE IN 2009 with DIGITAL EUROTHERM DRIVES

Excellent condition European electronics

 

The machine has produced :

PET + PE

PET + PE + ALU + PE PAPER + PE

PAPER + PE + ALU + PE

Other details:

Web width max.: 1500mm Heating source for drying : Steam

 

  • Unwinder.
    • Type: Double shaft
    • Automatic splicer
    • Diam. Max.: 1000mm
    • Core diam. : 76mm (3 inches) ,150mm (6 inches) with adaptors
    • Control tension type : Automatic

 

  • Auxiliary unwinder
    • Type: Double
    • Diam. Max. :550mm
    • Core diam. :76mm (3 inches) ,150mm (6 inches) with adaptors
    • Control tension type :Automatic
  • Extruders:
    • Screw diam :90
    • Output capacity (Kg/h) : 140Kg/h
  • T- Die: 1500mm
    • Maker : HANYOUNG
    • Die opening : Yes
    • Die gap range : 5mic to 35mic
    • Available coating thickness: 5mic to 35mic
  • Rewinder:
    • type : Double
    • Automatic splicer
    • Diam. Max. : 1000mm
    • Core diam. :76mm (3 inches) ,150mm (6 inches) with adaptors
    • Control tension type: Automatic
Hanyoung Extrusion coating line

Wet wipes packing machine

Antibacterial Disinfecting WET Wipes PACKAGING MACHINE

Suitable for Antibacterial Disinfecting wipes, ideal for personal care, home surfaces, offices, and schools.
It’s a seal sachet packaging machine with horizontal packaging roll flowing, capable of producing wet wipe sachets from 50x50mm to 140x160mm, filling disinfection detergent. The machine is equipped with colored HMI, offering all advantages of using industrial computer like controlling the speed of the machine, changing the packet and the towel dimensions, activate/deactivate the photo cell unit changing the length of the pouch and so on. It is a CE certificated machine with safety doors.

MAIN FEATURES
- Robust machine construction
- PLC Control System
- 7’’ Touch Screen
- Smooth Operation
- No Need for Air Compressor
- Counting System
- Easy to clean and maintenance
- Easy to change sachet and wipe dimensions
- V Notch for easy open

APPLICATIONS:

Machine Specifications:
- Capacity: 75-90 sachet/ min
- Control System: PLC / Touch Screen
- Sachet Dimensions: Min 50x50 mm : Max 120x160 mm
- Wipes Dimensions (Unfolded): Min 90x90 mm : Max 240x240 mm
- Electricity: 1 Phase 220 Volt: 2,5 KW/H
- Compressed Air: 80 L/Min only in Gripper model otherwise no need.
- Machine Dimensions: Width: 180 mm, Length: 180 mm, Height: 170 mm
- Machine Weight: 650 kg including the non-woven roll stand

Gutenberg Wet wipes packing 16 90

Tissue paper converting line for toilet and kitchen rolls

Second hand tissue paper converting line

Top speed (Rewinder): 550 m/min

Rewinder

Rewinder type: semi automatic - start - stop

Log diam. min: 120 mm

Log diam. max.: 500 mm

Number of plies: 1 or 2 pcs

Plies sticking: plybonder unit

perforation lengths: 157,5 mm; 315 mm; 630 mm; without perforation

 

 

Embossing unit

Unwinding unit

Log saw

Log acumulator

core bin with automatic core feeding

Packaging machine with roll turning machine, packaging device, roll stacker for TP, thermo tunel

 

 

PCMC Rewinder IR 505 2750 mm 550 m/min

small rewinder La Meccanica Fumagalli

La Meccanica Fumagalli Cash register rolls, Thermal Cash Tape

Rewinder Quattrotec 5000 mm

Tambour unwinding

• Speed up to 1800 m/min

• Web Width  approx. 4300 mm

• Rewind end max dia 2100mm

• Unwinder max dia 2100mm

• Soft drum technology

• Min slitting width 50mm

• Rider roll controlled with control system

• Drum torque control

• Web tension control

• Automatic sequences

• Drives - ABB,SIEMENS Definded with customer

• Graphical HMI System

 

Quatrotec Double drum rewinder 4200 mm 1800 m/min

Slitter rewinder for different uses

SIA s1659 1200 mm 100 m/min

Rewinder Jagenberg Vari Dur 1800 mm

Max roll width 1800 mm

Min roll width 400 mm

Max unwinding diameter 1500 mm

min unwinding diameter: 400 mm

Max Roller Weight 3200 kp

Inner diameter of sleeves (unwinding rollers) 70 and 150 mm

Jagenberg Vari Dur 1800 mm

Several tissue paper converting machines, napkins - facial tissue

Casmatic Wrapper:

Manufacturer  :                                  Casmatic

Model:                                                EM 24

Start up year:                                     1999   

Package sizes:                                  rolls 4,6,8,12,16,24,36

Capacity:                                           x2 packs/min –

                                                           x4 packs/min 85

                                                           x8 packs/min 65

                                                           x12 packs/min 65

                                                           x 16 packs/min 55

                                                           x 24 packs/min 50     

 

Casmatic overwrapper IN/S-CPTV2

Manufacturer:                                    Cassoli

Model:                                                IN/S-CPTV2

Start up year:                                     1997

Size:                                                   rolls 48, 60

Capacity:                                           bundles/min 11

 

Casmatic overwrapper IN3ALHS

Manufacturer:                                    Cassoli

Model:                                                IN3ALHS

Start up year:                                     1985

Size:                                                   rolls 48

Capacity:                                           bundles/min 7

 

ICM Napkin (2 pcs)

Manufacturer:                                    ICM

Model:                                                S

Start up year:                                     2006 / 2009

Power:                                                           3 kw

Maximum running speed:                  450 m/min

Napkin sizes:                                     24,5 x 26,5

 

Tissue roll characteristics:

Max. diameter:                                  1200

Core diameter:                                   76 – 152

Width range:                                      265

Number of plies:                                1

Number of unwind stands:                1

 

Embossing:

Border or cover:                                cover

S/P, S/S, S/R                                     S/P

 

Folding:

1/4, 1/8, other                                     1/4

Vacuum or mechanical                     mechanical

Number of outlet lines:                      1

Transfer (auto / manual)                    manual

 

ICM Napkin (30 x 30 cm)

Manufacturer                                     ICM

Model:                                                S

Start up year:                                     2016

Power:                                                 4 kw

Maximum running speed:                  450 m/min

Napkin sizes:                                     30 x 30

 

Tissue roll characteristics:

Max. diameter:                                  1200

Core diameter:                                   76 – 152

Width range:                                      300

Number of plies:                                1, 2

Number of unwind stands:                1

 

Embossing:

Border or cover:                                both

S/P, S/S, S/R                                     S/P

 

Folding:

1/4, 1/8, other                                     1/4

Vacuum or mechanical                     mechanical

 

Number of outlet lines:                      1

Transfer (auto / manual)                    manual

 

Facial tissue machine

Manufacturer:                                    Baosuo

Model:                                                YH-2L

Start up year:                                     2007

Power:                                                           8,5

Maximum running speed:                  120 m/min

Product sizes:                                    21,0 x 21,5

                                                           16,0 x 21,5

 

Tissue roll characteristics:

Max. diameter:                                  1200

Core diameter:                                   76 – 152

Width range:                                      500

Number of plies:                                2

Number of unwind stands:                2

 

Embossing:

Border edge or cover:                       edge

S/P, S/S, S/R                                     S/S

 

Folding:

1/4, 1/8, other                                     V

Vacuum or mechanical                     mechanical

 

Number of outlet lines:                      2

Transfer (auto / manual)                    manual

Facial tissue box machine

Box packing machine

Manufacturer:                                    Baosuo

Model:                                                FB-1L

Start up year:                                     2007

Max. boxes / min:                              50

Output (boxes / min):                         13

 

Industrial roll machine

Manufacturer:                                    ICM

Model:                                                ER155

Start up year:                                     2011

Power:                                                           25

Maximum running speed:                  200 m/min

 

Tissue roll characteristics:

Max. diameter:                                  1200

Core diameter:                                   76 – 152

Width range:                                      1550 max.

Number of plies:                                2

Number of unwind stands:                2

 

Embossing:

Border edge or cover:                       cover-knurling

S/P, S/S, S/R                                     S/R

 

Number of outlet lines:                      1

Transfer (auto / manual)                    manual

 

Industrial roll shrink unit

Manufacturer:                                    Yildiz Makina

Model:                                                YM-620

Start up year:                                     2011

casmatic, Cassoli, ICM, Baosuo