Finishing / Converting

Main image Name Producer Type Size Capacity

Rewinding system for paper from 20 g/m² including 2 ABB robots, roll press, optical quality assurance, reject chute, palletizing, 1500 mm

Rewinding system for paper from 20 g/m²  including 2 ABB handling robots,

Automated roll press, optical quality assurance, reject chute, palletizing, and further 

Grammage range: 20-220 g/m² 

V-max: 1200 m/min 

Max unwinding diameter: 1200 mm 

Min core diameter: 120 mm

Min roll width: 800 mm 

Min roll diameter: 400 mm 

 

System components

-  Rewinder

- 2 ABB robots

- Automated roll press

- Automated optical quality inspection with reject gate

- Automated palletizing

- Extraction system

- Dust collection system

- Bale press made by Ormic Italy Type OCT 60 . 75 . 25t 

 

IMS Deltamatic SPA TO_MS 1500 mm 1200 m/min

Papier Rollenverpackungsmaschine

Paper rollen packaging machine:

Capacity approx 10 rolls per hour

- built in year 1999
- max. working width: 2.5 meter V.V.:
- roller conveyor
- hydraulic positioning cylinders
- pressure rollers
- packaging paper roller frame
- Nordson hot glue unit with long-running nozzle motors - hydraulic pump
- floor scale
- edge packaging machine with:
- steel frame
- 2 heated hydraulic pressure press plates ø 1,5 meter
- roller lift table with cross roller conveyor
- further accessories

10 reels / hour

Sheet cutter for board ca 3000 mm

Sheet cutter for board with pick up unwind stand and palletizer

European ca 3000 mm width

Board sheet cutter Pasaban 1700 mm with pallet packing machine

Modern cardboard sheeter from the manufacturer Pasaban with 2 unwind stands

Grammage range: 200 - 1000 g/m²

Unwinding:           Max diameter 2100 mm,  min 500 mm

Max width:           1650 mm, min: 500 mm

Core diameter:      105 - 305 mm

Format lengths:     max: 1620 mm,    min 600 mm

Minimum sheet width: 300 mm

 Max pallet height: 1800 mm (incl. pallet)


As well as modern shrink-wrapping machine for pallets, gas-heated, built approx. 2010

Performance parameters of pallet packaging system

Package

Length min.                                      500 mm -            

Length max.                                      1600 mm

Width min.                                        500 mm

Width max                                         1600 mm

Height min                                         400 mm

Maximum height :                          2000 mm

Weight min. approx.                     100 kg

Maximum weight                           2,500 kg

 

Pallet

Length analogous package         max. 20 mm larger all around

Width analogous to package      max. 20 mm larger all around 

Height                                              approx. 150 mm

Skids, min. 70 mm wide               lengthwise and across the transport direction

 

Performance

Delivered for                                   30 pallets /h at 130 μm film thickness

Designed for                                     60 pallets /h at 130 μm film thickness

 

Packaging material                         PE shrink film

Bottom sheet on pallet                  Yes, similar to cover foil, 

Cover sheet on package                  Yes similar to cover foil 

Film thickness: jacket

Top and bottom leaves                    50 —150 μm

Gas type                                            Natural gas                        80 – 100 mBar

Delivery head                                  500 mm 1

Pasaban 1700 mm 300 m/min

Paper converting plant with coater rewinder sheet cutter

Set of machines for paper and film coating and processing 

 Large coater 

Small coater

Rewinder  

Elecric mixer

Pallet wrapper

Paper sheeter

Waste paper press

 

 

 

Large coater 

Year of manufacture                                   2011

Coating, lamination  (additional lamination unwinder)

Corona treatment

Working width – 1700 mm

Material in rolls 

Raw material – paper (50-300 g/m2), film (0.023-0.10 mm)

Substances - solvent glue,water -based soluti on 

Coating Type -Mayer bar, Anilox Roller, Slit Roller

Dryer – length 18 m, 7 drying secti ons, temp 30C -170C, gas drying (blower)

Roll Diameter -max 1400 mm

Hot air generator included

 

Small coater 

Year of manufacture 2015.

Coati ng 

Working width – 650 mm

Material in rolls

Raw material – paper 950-350g/m2), film

Substances – solvent-based glue, water-based soluti on  Coati ng Type -Mayer bar,Slit Roller

Operati ng speed – 0-80m/mi

Dryer – 8m, 3 secti ons, temp 3C -120C, electric drying

Dimensions – 14m x 1.8m x 1.8m

Roll diameter -max 1000 mm

 

Rewinder

Year of manufacture 2018

Material - paper ,film 

Working width – 1800 mm

Unwinder diameter – 1200 mm

Cutting width  – from 30 mm

Core diameter – 2,3,6 inches

Speed – 0-300m/min

Laser positioning system 

Circular knives

 

Electric mixer for chemical liquids 

Year of manufacture 2018

Hydraulic Lifting System 

Interchangeable tips 

Dimensions 1980mm x 750mm x 1850mm

 Round container for liquid 1000 l ( 2 pcs), container 500 l ( 1 pc)

 

Automatic Self-propelled pallet wrapping machine 

Year of manufacture2018

Italy PKG

Model E-moti on 

Height of the wrapped pallet – 2150 mm

 

Automatic sheeti ng machine   Year of manufacture 2011

Width 1100 mm

Adjustable speed

 

Waste paper baler – Hydraulic

Flat die cutter 

width 1200 mm

Forklift  with paper roll clamp

Toyota 

2-ton lift ing troley 

 

 

 

 

Hanyoung Extrusion coating line

extrusion coating line with 2 separate extruders Fully automatic operation

Automatic splicing for rewinder/unwinder 2 coronas

Material:

  • Paper up to 150gsm,
  • Film PP, PET, BOPP, PVC up to 250mic Coating material : All polymers

Speed: 250m/min

Used occasionally the last 7 years

MAJOR REFIT AND UPGRADE IN 2009 with DIGITAL EUROTHERM DRIVES

Excellent condition European electronics

 

The machine has produced :

PET + PE

PET + PE + ALU + PE PAPER + PE

PAPER + PE + ALU + PE

Other details:

Web width max.: 1500mm Heating source for drying : Steam

 

  • Unwinder.
    • Type: Double shaft
    • Automatic splicer
    • Diam. Max.: 1000mm
    • Core diam. : 76mm (3 inches) ,150mm (6 inches) with adaptors
    • Control tension type : Automatic

 

  • Auxiliary unwinder
    • Type: Double
    • Diam. Max. :550mm
    • Core diam. :76mm (3 inches) ,150mm (6 inches) with adaptors
    • Control tension type :Automatic
  • Extruders:
    • Screw diam :90
    • Output capacity (Kg/h) : 140Kg/h
  • T- Die: 1500mm
    • Maker : HANYOUNG
    • Die opening : Yes
    • Die gap range : 5mic to 35mic
    • Available coating thickness: 5mic to 35mic
  • Rewinder:
    • type : Double
    • Automatic splicer
    • Diam. Max. : 1000mm
    • Core diam. :76mm (3 inches) ,150mm (6 inches) with adaptors
    • Control tension type: Automatic
Hanyoung Extrusion coating line

Converting line for cosmetic tissue

- Working width: 1260 mm, no edge trimming
- tissue format: 210 mm x 205 mmm , 6 clips/log
- Core diameter: 152 mm, max. unwind diameter 2200 mm
- Formats: 100 tissue 2 – layers , 150 tissue 2 – layers
- Capacity:  72-/50 towels/minute (approx. 3000 T/a)
- Repair of folding area / transfer table necessary, spare parts available

Consiting of:

Unwind stand

Calender /Folding machine

Transfer table

Prodec Box Filler

Prodec Carton Filler

 

European 3000 T/a

Tissue paper calander 2 Roll by PCMC 2700 mm

PCMC Nemco - 2 roll Calander 2700 mm net ca 600 m/min

Tissue rewinder 3 ply with printer 2700 mm made by Gambini

Gambini rewinder, year ca 2005, two colors flexo printing, max.450m/min, 2700 mm width

 

Gambini 3 ply 2700 mm 450 m/min

Rewinder Titan

Max web width (mm): 1600
Working width (mm): 1500
Unwinder type: Shafted
Max unwind: 1000
Max diameter reel unwinder: 800
Rewinder type: Double shaft center driven
Max rewind: 610
Max diameter reel rewinder: 600
Power: 45 KVA Voltage: 380-415 V

Current: 63A

Max Hydraulic: 100BAR

Max Pneumatic: 7 BAR

Overhauled in 2012

Titan SR6 1500 mm