Paper machines

Main image Name Producer Type Size Capacity

Paper machine for graphical papers

Basic information: 

  • production capacity 290 000 tonnes

  • basic weight range 44 - 57 g/m2

  • widht 8.35 m

  • speed 1500 m/min

  • raw materials: groundwood pulp, thermomechanical pulp, chemical pulp and fillers

 

with stock preparation

Valmet Paper machine for graphical paper 8350 mm 1500 m/min

Tissue paper machine 2650 mm with stock preparation

The machine is a modern design machine with crescent former, supplied by a Europe manufacturer. It has been designed according to modern trends – relatively small capacity, with waste paper as raw material.  The machine is producing high quality low gsm tissue paper for various use. The stock preparation is included in scope of supply.

Type:

Lowspeed Crescent Former

Trimmed width

2650 mm

Design speed:

600 m /min

Production speed:

up to 550 m/min

Grammage:

11 to 27 GSM

Creperatio:

10 – 3 0%

Production:

28 ton /day

Raw material:

Deinked stock / virgin pulp

Machin  Drive type:

ABB (380V, 50 H z)

Toschi Lowspeed crescent former 2650 mm 28 t/day

Paper machine with online coating and calandering 2360 mm

A fourdriner/multicylinder machine with on line coating and calendering in outstanding good condition and scope of supply.
Capacity: 54 000 ton / year
Paper/ Trim width: 236 cm
Machine speed: 260 - 400 m/min
Grammage range: 90 - 170 g/m²

Fourdriner 2360 mm trim width 54.000 t/year

Tissue paper machine 2200 mm

General information:

Paper machine
Maximum performance with which the machine worked with sheet width 2060 [mm]

Capacity: 39 [ton / day]

Productioon speed: 360 - 400 [m / min] depending on grammage

The range of basis weights produced 30 - 60 gsm

Width of the sheet  after headbox 2200 [mm].

 

With waste paper stock preparation

- Pulper 15 m³ with feeding conveyor

- Pulper discharge machine and first sorter

- Hett separator with vibrating screen

- Lamort ADS 5 pressure screen

- Pressure screen made by Nelba

- Lamort CH 3 pressure screen

 - Maule Kneater with a capacity of 60 t/day

- Krofta Clarifier

- Voith HD cleaner

- Chest with 5 m³  volume

 

 

 

 

 

 

General information:

Paper machine
Maximum performance with which the machine worked with sheet width 2060 [mm]

Capacity: 39 [ton / day]

Productioon speed: 360 - 400 [m / min] depending on grammage

The range of basis weights produced 30 - 60 gsm

Width of the sheet  after headbox 2200 [mm].

 

With waste paper stock preparation

- Pulper 15 m³ with feeding conveyor

- Pulper discharge machine and first sorter

- Hett separator with vibrating screen

- Lamort ADS 5 pressure screen

- Pressure screen made by Nelba

- Lamort CH 3 pressure screen

 - Maule Kneater with a capacity of 60 t/day

- Krofta Clarifier

- Voith HD cleaner

- Chest with 5 m³  volume

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- - 2060 net width 39 t/24 h

Duplex board machine 2590 mm

Pulper: One pulper for the top and one for the bottom. Two different lines

Max width at pope: 2590 mm
9 forming cylinders (diameter: 1250 mm)
Capacity: 75/80 Tpd
Speed: 17 to 60 m/min
Grammage: 320 - 1000 gsm
Product: white/white, grey/grey, brown/grey, white/grey
N°26 dryer cylinders (diameter: 1500 mm) MG cylinder (diameter: 3500 mm) Hood by Brunnschweiler.
QCS: first scanner before dryer section with Sr90 head for grammage and moisture; second scanner before pope, Kripton head
5/6 pope spools
Machine can work with pope winder or bypass the pope and cut directly sheets on a Pizzolato sheet cutter Duplex.

The PM is ready for being removed.

The PM was built in 1979 and renovated, for the first time, in 1988 when we decided to add 5 dryer cylinders to the dryer section and substitute the sheet cutter.

The second big revamping of this machine was done at the end of 2015 in order to improve the quality of the cardboard, to speed up the production and reduce the inefficiencies.
- It was added 2 forming cylinders, and a suction press to the forming section, the stock preparation was importantly improved adding new Kadant’s deflaking and separation systems (hydrapurge, floatpurge, UK300, Liquid Cyclone and a Junk trap).
- In 2015 the electric system, panels, DCS and QCS software, for the automatization of the process. Brand new electric cabins for PM and stock preparation too were totally changed. New software that operates the machine and the stock preparation as well (entire system powered by Eil srl).
- The Steam system was powered by Deublin italiana. It was completely rebuilt, changing joints and siphons for steam and condensate removal. everything operated by Eil Software.
- It has choosen Kadant’s stock preparation changing from a refining stock prep to a deflaking one that helped us to eliminate large particles from broke and keeping the technical resistance of the fibers.
- For the revamping of the wet part we decided to work with local mechanical workshops.

The quality was improved. The cardboard had no wrinkles, very smooth surface and really clean if you consider raw materials that it used to use (urban waste).
The 400gsm for example, was used for premium oil boxes dividers. For its smooth surface was perfect for high level Oils and wines and prosecco. Used to protect by remaining tight and restricting the movement of the primary product during transit, this was really important to not abrade the labels, especially for premium product.

European Duplex Board Machine 2590 mm 75 / 80 tpd

Duplex board machine 2900 mm

Max width at the pope: 2900 mm

7 forming cylinders ( diam. 1250 mm)

Capacity: 75 tpd

Speed: 17 to 45 m/min

Grammage: 400 - 1000 gsm

Product: white/white, grey/grey, brown/grey, white/grey

N° 26 dryer cylinders (diam. 1500 mm) MG cylinder (diam. 3500 mm)

Hood by Valmet

2 x metering bar coaters BMB, unused because there is no coating color preparation. Installed in 1991

N° 4 dryer cylinders after coater

QCS: first scanner before dryer section with Sr90 head for grammage and moisture, second scanner before pope, Kripton head

5/6 pope spools

Machine can work with pope winder or bypass the pope and cut directly sheets on a Pizzolato sheet cutter

Duplex, 6 slitters

Machine was stopped in 2014

The stock preparation is not included

The PM was built in 1962 and completely renovated in 1992, when the side parts of the wet section were replaced and Valmet totally rebuilt the hood of the dryer section and also 6 dryer cylinders were added. It worked until the end of 2014 when its production was shut down .

One of the best quality of this machine is that it can be operated just by a direct current 145 kwh electric motor, In reference to the forming section, the dryer section and the sheet cutter as well. It conveys the idea of how much energy can be saved with its production.

Gino Celli Duplex board machine 2900 mm 75 tpd

Tissue paper machine

Second hand tissue pape rmachine

Width at the pope: 2.670 mm

Speed: 1.000 m/min (1.200 m/min)

gsm manufactured: 16 - 38 gsm

 

Consist of:

Headbox

Twin wire

Forming roll

2 press rolls against yankee cylinder

Yankee cylinder

3 doctors

Pope reel

Vacuum system

Drive CC

Stock preparation

2 winder

Sulzer Escher Wyss - - 60 tpd

Paper machine for MF tissue 3050 mm LOW PRICE

Second hand / used paper machine for MF tissue

Total width: 4.200 mm

Total length: 34.000 mm

Total height: 6.500 mm

Max. working width: 3.050 mm

Min. grammage: 17 g/m²

Max. grammage: 30 g/m²

Best speed: 90 - 95 m/min

Max. speed: 110 m/min

 

    - Pulped system in stainless steel

    - Pumpes, valves and pipes in stanless steel

    - Grinder and filter in cast iron and steel

    - Inlet box and adjustment in stainless steel

    - Maxhine frame in cast iron

    - Maxhine rollers in steel, stainless coated with rubber, glass fibre or copper

    - Bottom frame in cast iron

    - Hood above drying area in aluminium and steel

    - Fan and ventilation in aluminium and steel

    - Glitt in cast iron and steel

    - Rolling up machine in cast iron and steel

    - Knives and frame in cast iron and steel

    - Purificaton system (KROFTA) in stanless stell.

Fullner - 3050 mm 110 m/min

Paper machine 4200 mm

Second hand paper machine with stock preparation for virgin pulp

Wire width: 4400 mm

Capacity: 50.000 t/year

Grammage range 40 - 140 GSM

European Fourdriner 4400 mm wire width 50.000 t/year

Paper machine 3700 mm for liner,kraft,printing

3700mm Paper mill made by Voith

Deckle 3700mm 

Product:Flute liner ,Kraft ,Printing, Writing Paper

Rebuilt year:2005

(Almost Parts Manufacturing year: 2005)

Rebuild company:Voith(Japan)

Comissioning year:1973

Basic Weight: 60 ~ 260gsm (main 70~120gsm)

Max. operation Speed 800m/min at 80 gsm

Product Avg.271 ton/day at 80 gsm

 

Machine specification

(1)Head Box Masterjet F with Modulejet

Make:Voith

Year:2005

(2)Top & Bottom Wire Part

Make:Voith

Year:2005

Model : Duo Former(Two)

Pond Width: 3,700mm

Wire Width: 3,850mm

Max. Sheet :Width 3,363mm On Reel

(3)Press Part

Make:Mitsubishi(Japan)

- Model : BI-Nip Press

- Design Nip Pressure(Hydraulic Type)

No. 1 Press : 100bar

No. 2 Press : 100bar

No. 3 Press : 100bar

(4) Pre Dryer Part

Make:Johnson(Germany)

Year:2005

Model : 9750AFYSCPTX-10

- Pre Dryer Part : 1zone ~ 4zone Dryer Cylinder (30 Rolls)

- After Dryer Part : 5zone Dryer Cylinder (8 Rolls)

- Dryer Cylinder Roll Size : Ø1524 * 3750FL

(5)Size press

Make:Voith

Year:2005

Type:Speed Sizer

Metering Rod Type

(6) Calender Part(4 step) & Reel Part

Make:Voith

- Calender Middle Roll(2~4 step)

- Calender Bottom C.C Roll(1step)

- Reel Drum

> Roll Size : Ø9150 * 3700FL(1 Roll)

> Materials : Cover – Tungsten Carbide Coating

(7) Vacuum Part

(7-1) Multi Stage Blower

Make: MAN TURBO(Germany)

Year:2005

- Type : RC 4A-3(4)N-95

> Speed : 6130 rpm

> Power At Motor Coupling : 985KW

> Atmospheric Pressure : 1000 mbar

(7-2) Radial Ventilator

Make: REITZ(Germany)

Year:2005

- Type : KXE100-016030-00

(8)Winder

Make : QUATTROLL(Finland)

Year:2006

- Paper Grades

> Writing & Printing Paper : 56~260 g/m2

> Normal : 70~120 g/m2

> Density : 700~950 kg/m3

- Speed

> Design/Balancing : 2200 m/min

> Working(1500N/m) : 2000 m/min

> Electrical Drive Dimensioning : 2000 m/min

- Max. Tension : 1200 N/m

- Unwinded Roll Width Max./Min. : 3000/3400 mm

- Unwinded Diameter Max./Min. : 2500/470 mm

- Speed Limiting Diameter : 600 mm

- Edge Trim Width Max./Min. : 2*200 mm/2*20 mm

- Finished Roll Diameter Max./Min. : 1650 mm/350 mm

- Net Width After Winder Max./Min. : 3360 mm/2600

- Core at Rewinding

> Inside Diameter : 76, 150 mm

> Core Wall Thickness Min : 15 mm

- Number of Slits

> Top Knife/Bottom Knife : 10 Pairs

> Max. Number Of Rolls : 9 Pcs

> Slit Width Min : 250 mm

( Process Data)

Paper Ash Content: 13~22%

Type of Pigment :Talc / CaCO3

Sheet Moisture

Avg.3.0% (Before S.P)

5.0 ~ 6.2%(On Reel)

3~5 gsm(Starch Sizing)

12~20gsm(Pigmentizing)

Application Medium Starch & Pigment Coating

Solid Content:

Avg.12%(Starch)

Avg.62%(Pigment)

Viscosity:10~20 mPas(Starch)

700~1,200 mPas(Starch)

Production:Profile Rod(starch)

Smooth Rod(Pigment)

(Electric supply)

154KVA ,Total approximately: 5500KW

Voith 3700 mm 270 t/day