Paper machines

Main image Name Producer Type Size Capacity

Paper machine 2550 mm

machine width: 2550mm

Max. speed: 200 m/min

BW range: 30-400grs/m²

Supply voltage: 3 x 500 Volts

Steam pressure: 4 bar

Air pressure: 7 bar

Water pressure: 2 bar

Water consumption: 40 Lts/Kg

Steam consumption: 3.0 Kg/kg

 

MACHINE DESCRIPTION

Has produced a wide range of products:
Fine papers, 60 to 220 GSM with watermark and deep colors. High quality board papers up to 400 GSM
Other specialty papers from 30 to 90 GSM

Production range is from 30 to 400 GSM running at 50 to 220 m/min.

Paper with at reel is 2550 mm max.

Capacity is up to 3500 Kg/h.

Main characteristics is its formation uniformity CM and MD, gradual drying rate both wet and steam dried.

GENERAL DESCRIPTION

FORMING SECTION WITH DANDY ROLL

It is a Fourdrinier type with removable table for wire change, cantilever couch roll, closed headbox for optimal flow rate at any speed and watermarking Dandy Roll.

PRESSES

Three 80 kg /cm2 presses, 2 lower felt and a 3rd upper felt, allowing good drying capacity and surface smoothing.

Water content after presses is about 50% below 120 GSM.

DRYING

Consist in a main battery of 18 driers of 1250 mm diameter, in 3 drive sections with drying felts on both sides.

Post drying after size press is done with 6 driers, 4 of 1000mm dia and 2 1250mm diameter in one drive section, with automatic paper moisture control.

All driers tested at 4 Bar, heated with steam at 3.7 Bars max.

All sections covered by a recovery heat hood that allows pocket ventilation at 90 degrees Celcius.

SIZE PRESS

Two rubber 350 mm diameter rolls working at 20 Kg/cm allows sizing with starch and latex.

CALENDER STACK

Küsters 400mm dia King roll, 2 intermediate 330mm dia rolls and un upper 400mm dia Queen roll that can be used as a one pass or three pass calender up to 80 Kg/cm.

MACHINE DRIVE

It is a line shaft with conical pulleys, pneumatic clutch and angular reducer for 11 sections. Motor drive is 300 Kw dc.

SECURITY PAPER MACHINE

  • ·  Deckle : 2,55m
  • ·  Max Speed : 220m/min
  • ·  Basis weight range : 40/400gsm
  • ·  Headbox : pressurized / Stainless steel built in 2003
  • ·  Fourdrinier with foils, 6 vacuum boxes, Couch Roll with vacuum
  • ·  2 vertical presses with bottom felt – max 80kg/cm
  • ·  1 vertical presses offset – max 80kg/cm
  • ·  18 Drying cylinder – Diameter 1,25 m – 3,7 ata steam pressure
  • ·  Inclined Size-Press – working pressure 20kg/cm
  • ·  6 Drying cylinder – Diameter 4×1,0m + 2×1,25 m – 3,7 ata steam pressure
  • ·  High efficiency hood
  • ·  Machine Calender – 3 NIPs – Kuster bottom roll
  • ·  Vertical Reel up (Pope
  • ·  ABB supervision & gauges for Moisture & basis weight control

 

  • Product portfolio
  • 1). security papers, like for checkbooks, fiscal stamps, minutes for notaries
  • 2.) papers for wine labels,
  • 3.)  bristol cardboard for various commercial applications, like posters, bookstore, 
  • 4.) papers with watermark, 
  •  
  • 4.) plasterboard

 

  • Operational Features: The very versátiles headbox with both option to run either with vacuum or with pressure between 0.5 abd 1.15 % of consistency and a forming table with a vacuum system, that let the operators to work with less or more water on the table…

 

  • It had a very flexible, multiple  vacuum system, where you could easaly regulate the amount of water to handled on the table…

 

  • Production Mix : ThePM was continuously switching from one grade to another,  between 40 and 330 gr/sqm of basisweight. 
2550mm 3,5 t/h

Paper machine for Fluting and Testliner 200 t/day

Used paper machine for fluting and testliner papers

2800 mm trimmed width

200 t/24h

- With approach flow system

- Refurbished rewinder

Sold without stock preparation -  but we can provide separately suitable stock preparation systems 

European Fourdriner 2800 mm net width 200 t/day

Paper machine 3600 mm, coating and softnip calander

Grammage range: between 50 and 170g/m2 finished   

Production speed: between 400 and 800 m/min

Headbox: 4m Sulzer

Double web formation, and 4 press nips  

31 dryer cylinders in predrying

BTG TWIN HSM coating station: 15 g/m2/side

Infrared drying then post-drying of 10 cylinders

2 soft calender nipco Sulzer

1 Pope reeler

1 Rewinder, minimum possible width 20 cm

Stock preparation: Pulper, Refiners, Pressure Screen

European Fourdriner 3600 mm 800 m/min

Paper machine Beloit Walmsley ca 5,7 m

Used paper machine:

Rebuilt: 1997 and 2007: steam control condensate collection

Grammage: 46 - 120 g/m²

Max. speed: 1000m/min

Max. width: ca 5,7 m

Production per year: Max. 160.000 tons

Headboxes type: ConverFlo headbox

Wire length: 46,81m top, 22,35m bottom

Press configuration: Beloit TriNip Press

Dryness after press: 44%

Number of cylinders before size press: 34

Number of cylinders after size press: 16

cylinder diameter, size press: 1260mm

Calendar: yes

Quality control system: Metso QCS

Beloit Walmsley 5700 mm 450 t/day

Corrugating Board Paper (or Kraft paper) Mill+ Stock Preparation

Paper: Kraft (or Corrugating Medium, Test Liner Paper)

Basis weight: 31-100 GSM (or 220GSM)

Maximum paper width: 6524mm

Production capacity: 400 ton/day

Design speed: 1,110 m/min

Nominal speed: 400~800mm/min

Slight motion speed: 10~60mm/min

(At sequence, operation monitoring settings possible)

Leveling speed: 100~999.9m/min

(At sequence, operation monitoring settings possible)

Rate of change per second:

0.1~1m/min/sec (slow speed)

1~5m/min/sec (rapid speed)

Change time settings: 10%/200 seconds (10% change time can be set)

Coating in size press: max. 1g/m2 (double-side)

Reel winding length: 74m

Reel winding maximum diameter: 2600mm

The number of machine sections: 12 sections

The number of motors: 42units (Manufacturing year: 2004)

Manufacturing year of electric equipment: 2004

Metso / Beloit / Mitsubishi Twin wire (or four wires) 6520 mm 400 t/d

Paper production line for graphic papers with stock preparation 450 t/day

- Stock preparation system for waste paper, vacuum system, heat recovery and bleaching line are included!

-  Fourdrinier paper machine  
- Coating machine
    Manufacturer:                   European     
    Year of manufacture:        1982         
    Coating Type:                   2 Blade coaters     
    Operating speed max.:     1250 m/min    

- 2 Prewinders
- 3 Winders (2 production winders, 1 Doctor winder)
- Pipes, tanks, towers and valves
- Electrical equipment including transformers  
- 2 Overhead cranes
- All spare parts including rolls

European Fourdriner 5 - 6 m 450 t/day

Newsprint paper machine 7500 mm

Newsprint paper machine 7500 mm wire width

Width Jagenberg Vari Step Rewinder

European Fourdriner 7500 mm wire width ca . 330 t/day

Paper machine for fluting paper, 2400 mm 100 t/day

Second hand paper machine for fluting paper, trim width ca. 2400 mm, capacity ca. 100 t/day, including waste paper stock preparation

Fourdriner 2400 mm trim width 100 t/day

Paper machine 2280 mm trimmed width

Used paper machine

Trim width:                                         2280 mm

Speed:                                               600 m/min 900 possible

Grammage range:                             45 – 200 GSM

Scope of supply: Approach flow system, paper machine,

Fourdriner 2280 mm 600 m/min 45 -200 GSM

Fourdriner board production machine 2240 mm

Three layer board (top/middle/bottom)
Coating:  
1. Top:        Varibar (6 gsm)
2. Top:        Airknife (8-12 gsm)
3. Top:        Blade – Combiblade Jagenberg (9-12 gsm)
4. Back:      Varibar (5-6 gsm)
Board type: GD2, GD3, GT2, GT4, GC2,GC4, UC4
 
Width on Pope reel :       2240 mm
Speed range:                  70 – 200 m/min
Grammage range:          190 – 550 gsm

European Fourdriner 2240 mm trimmed with 70 - 200 m/min