Paper machines

Main image Name Producer Type Size Capacity

Cardboard machine 2850 mm

Grey millboard production machine


Grammage range: 1000 - 2000 GSM
Width: 2850 mm
Capacity: 36 t/day


Consisting of
Approach flow system:
1 Voith size 10 pressure screen
1 Finkh vibrating screen
1 Andritz Mixing pump


Board machine:
2 cylinder mould
Coutch roll


Forming section with:
Forming roll: 1500 mm diameter
Pre press roll: 350 mm diameter
Breast roll: 460 mm diameter
Complete with drive, spare rolls


General refurbishment: 1991
Refurbishment: year 2007, Renewing of cylinder mould with couch roll,
Installation of Siemens S7, Framing in stainless steel
Octopus distributor in stainless steel.
Table, working width 3.000 mm
Length: 6.000 mm


Table
Working width: 3.000 mm
Length: 7.000 mm
With guide roll and embossing calander


Table
Working width: 3.000 mm
Length: 5.500 mm


Length cutting unit
Working width: 4.00 mm
Length: 2.500 mm
With water jet cutting


Steam - Flat dryer
Made by: Schilde
Transport with chains
Working width: 4.800 mm
Dryer length: 18.000 mm
With ventilators
Refurbished: 2008


Table
Working width: 4.800 mm
Length: 3.000 mm
Refurbished: 2007


Gas Dryer
Heating power: 1.400 kW
Made by: Dornier
Working width: 4.00mm
Dryer length: 14.000 mm
With heat exchange and heat recovery
Year: 2007


Flat dryer
Hot air drying
Made by: BSH
Working width: 4.800 mm
Length: 25.000 mm
With 5 Drying chambers
Gas burner Ventilators
Heat recovery
Refurbished: 2008


Table
Length cutting device
Made by: Schohr
Year: 1973


2 Hydraulical layboys

European Cylinder mould 2850 mm 36 t/ 24 h

Duplex board machine 2590 mm

Pulper: One pulper for the top and one for the bottom. Two different lines

Max width at pope: 2590 mm
9 forming cylinders (diameter: 1250 mm)
Capacity: 75/80 Tpd
Speed: 17 to 60 m/min
Grammage: 320 - 1000 gsm
Product: white/white, grey/grey, brown/grey, white/grey
N°26 dryer cylinders (diameter: 1500 mm) MG cylinder (diameter: 3500 mm) Hood by Brunnschweiler.
QCS: first scanner before dryer section with Sr90 head for grammage and moisture; second scanner before pope, Kripton head
5/6 pope spools
Machine can work with pope winder or bypass the pope and cut directly sheets on a Pizzolato sheet cutter Duplex.

The PM is ready for being removed.

The PM was built in 1979 and renovated, for the first time, in 1988 when we decided to add 5 dryer cylinders to the dryer section and substitute the sheet cutter.

The second big revamping of this machine was done at the end of 2015 in order to improve the quality of the cardboard, to speed up the production and reduce the inefficiencies.
- It was added 2 forming cylinders, and a suction press to the forming section, the stock preparation was importantly improved adding new Kadant’s deflaking and separation systems (hydrapurge, floatpurge, UK300, Liquid Cyclone and a Junk trap).
- In 2015 the electric system, panels, DCS and QCS software, for the automatization of the process. Brand new electric cabins for PM and stock preparation too were totally changed. New software that operates the machine and the stock preparation as well (entire system powered by Eil srl).
- The Steam system was powered by Deublin italiana. It was completely rebuilt, changing joints and siphons for steam and condensate removal. everything operated by Eil Software.
- It has choosen Kadant’s stock preparation changing from a refining stock prep to a deflaking one that helped us to eliminate large particles from broke and keeping the technical resistance of the fibers.
- For the revamping of the wet part we decided to work with local mechanical workshops.

The quality was improved. The cardboard had no wrinkles, very smooth surface and really clean if you consider raw materials that it used to use (urban waste).
The 400gsm for example, was used for premium oil boxes dividers. For its smooth surface was perfect for high level Oils and wines and prosecco. Used to protect by remaining tight and restricting the movement of the primary product during transit, this was really important to not abrade the labels, especially for premium product.

European Duplex Board Machine 2590 mm 75 / 80 tpd

Duplex board machine 2900 mm

Max width at the pope: 2900 mm

7 forming cylinders ( diam. 1250 mm)

Capacity: 75 tpd

Speed: 17 to 45 m/min

Grammage: 400 - 1000 gsm

Product: white/white, grey/grey, brown/grey, white/grey

N° 26 dryer cylinders (diam. 1500 mm) MG cylinder (diam. 3500 mm)

Hood by Valmet

2 x metering bar coaters BMB, unused because there is no coating color preparation. Installed in 1991

N° 4 dryer cylinders after coater

QCS: first scanner before dryer section with Sr90 head for grammage and moisture, second scanner before pope, Kripton head

5/6 pope spools

Machine can work with pope winder or bypass the pope and cut directly sheets on a Pizzolato sheet cutter

Duplex, 6 slitters

Machine was stopped in 2014

The stock preparation is not included

The PM was built in 1962 and completely renovated in 1992, when the side parts of the wet section were replaced and Valmet totally rebuilt the hood of the dryer section and also 6 dryer cylinders were added. It worked until the end of 2014 when its production was shut down .

One of the best quality of this machine is that it can be operated just by a direct current 145 kwh electric motor, In reference to the forming section, the dryer section and the sheet cutter as well. It conveys the idea of how much energy can be saved with its production.

Gino Celli Duplex board machine 2900 mm 75 tpd

Fourdriner board machine

Voith Fourdriner 2500 mm up to 175 t/day

Papiermaschine 2650 mm

Paper machine:

type: fourdrinier + multi dryer

year of manufacturing; 1994

paper grade: printing and writing paper, special thin paper

basis weight: 25 - 80gsm

paper width: 2,650mm at reel (36gsm)

machine speed:

- 250m/min - working speed at 36gsm

- 300m/min - design speed

capacity: 20-60ton/day

stock furnish:

- softwood pulp 30-100%

- hardwood pulp 0-70%

- ash content max. 25%

size pick up: 5G starch with 10% solid contents

electricity:

- for power 440V, 3PH, 60HZ

- for control 220V, 1PH, 60HZ

space requirement for machine installation: 15m(W) x 60(L)

origin of the machine and equipment:

headbox: Japan

dandy roll: Germany

suction roll: Italy, Japan

dryer: Korea

calender: Germany

computer: honeywell / USA

hole detector: ABB / Swiss

dc drive: England

 

- fourdrinier + multi dryer 2650 mm 20-60 to / 24 h

Graphical paper machine 3750 mm

sale trim width: 3750 mm

speed: 1050m/min

grammage: 70-170 GSM

capacity: 142 000 tpy

•integreated coating machin
Graphical paper machine 3750 mm 142.000 t/y

Paper machine 4200 mm

Second hand paper machine with stock preparation for virgin pulp

Wire width: 4400 mm

Capacity: 50.000 t/year

Grammage range 40 - 140 GSM

European Fourdriner 4400 mm wire width 50.000 t/year

Paper machine 5300 mm printing + liner

5300mm paper mill
 
Make:JAPAN
Start-up:1980
Paper Grade: Printing & Writing Paper/Liner /Kraft

Basis Weight (gsm):45~120
Operation speed:1,100m/min
 
1. PAPER MACHINE
 
Wire Width:5,300mm
Reel Web Width:4,800mm
(Head Box)
Hydraulic Type (Converflo)
Slice Width: 5,150mm

(Wire) (PF Gap):twin wire type
Rebuild of Forming Zone by Johnson Foils in 2004

 

(Press)
Tri-Nip
Replaced of Center Roll (Ceramic Cover) by Metso in 2005
Replaced of Steam Box by Honeywell in 2003

 

(Dryer)
4 Group (42 Cylinder)
1-2 Single / 3-4 Double
Installation of Web Stabilizer by EV Group in 2007 Stationary Syphon
Rebuild by Deublin in 2006)

(Calender)
SNC - 1 Stack / 1 Nip
Rebuild by Metso in 2003

Reel:Pope
 
2. WINDER
Type:Two-Drum
Speed: 2,300m/min
Rebuild by MHI in 2003
Replaced of Slitting Station by APE in 2006

3.DRIVE
Sectional, DC Motor (Toshiba:JAPAN)
Speed-Up in 2005, 2007

4.VACUUM
Water Ring

5.CONTROL SYSTEM

QCS:Davinci
Changed of Scanner by Honeywell in 2003 Basis Weight, Moisture, Caliper, 
Hole Detector: New Installation by Isravision in 2006
 
6.POWER SOURCE
3300V / 440V
5300 mm 600 t/day

Paper machine 8400 mm Valmet

Gebrauchte Papiermaschinen:

Manufacturer: Valmet

Year: 1989

Trimmed width: 8400 mm

Rebuild 2005 (Voith), 2009, 2010 (Valmet, Voith)

Product Newsprint and improved Newsprint

Production capacity 270 000 tons/year

Basis weight range 34 – 55 g/m2

Trimmed witdth 8,4 m

Speed 1600 m/min

Two Valmet JR-1000 winders

Rewinder Quattroll 2,6 m

Automatic packing line, rebuild 2005 (Saimatec)

Raw materials TMP, RCP

 

Paper machine

Headbox Valmet SymFlo HS with dilution profiling (2009)

Wire section Valmet SpeedFormer HS (vertical)

Press section Valmet SymPress II with 4th press

Drying section Valmet SymDry, rebuild Voith 2005, 2010

  • 6 single tier drying groups, 1 double tier drying groups, 4 drive groups
  • Ropeless tail threading, Valmet, RuntechMachine calender, one nip with two SymRolls

Pope reel (hard), max speed 1630 m/min

Paper width at reel 8,5 m, trimmed width at winders 8,4 m

DCS Honeywell TP Alcont 2002, QCS Honeywell Experion 2017, WIS ABB 2001

  • Steambox Devron, Caliber Calcoil, Basis weigth Valmet dilution, Web break monitoring Procemex
    • Steambox Devron, Caliber Calcoil, Basis weigth Valmet dilution, Web break monitoring Procemex
Valmet 8400 mm 1600 m/min

Paper machine for MF tissue 3050 mm LOW PRICE

Second hand / used paper machine for MF tissue

Total width: 4.200 mm

Total length: 34.000 mm

Total height: 6.500 mm

Max. working width: 3.050 mm

Min. grammage: 17 g/m²

Max. grammage: 30 g/m²

Best speed: 90 - 95 m/min

Max. speed: 110 m/min

 

    - Pulped system in stainless steel

    - Pumpes, valves and pipes in stanless steel

    - Grinder and filter in cast iron and steel

    - Inlet box and adjustment in stainless steel

    - Maxhine frame in cast iron

    - Maxhine rollers in steel, stainless coated with rubber, glass fibre or copper

    - Bottom frame in cast iron

    - Hood above drying area in aluminium and steel

    - Fan and ventilation in aluminium and steel

    - Glitt in cast iron and steel

    - Rolling up machine in cast iron and steel

    - Knives and frame in cast iron and steel

    - Purificaton system (KROFTA) in stanless stell.

Fullner - 3050 mm 110 m/min